Reliable protection from damage

In the core of Real International proprietary technology is the three-stage vacuum pressing method. By means of high pressure and specific temperature conditions the coating takes special form of a milling pattern and forms a single structure with MDF panel resistant to impact and abrasion.

Unique coating with addition of components marked by increased elasticity and durability was developed by special request from Real International factory. That is why door panels manufactured with the use of Real International technology are:

  • Protected
    from mechanical
    damage

 

  • Resistant to
    temperature changes
    and moisture
  • Have higher
    resistance against
    UV-rays and IR-rays

 

  • Have an
    antistatic
    effect

Important advantage

If all the rules specified in the product’s passport are properly kept, the new Real International technology and special materials makes it possible to install the doors with such panels facing outside.

Seven layers of door panel

Real International company requested to develop a unique coating with addition of components marked by increased elasticity and durability.

Special layer

Protects the panel from temperature changes, mechanical damage and UV rays. Over time the coating does not lose its color and keeps its original appearance throughout the whole service life.

Pigmented layer

Imitates the structure and color of the wood. It also protects the panel from infra-red rays by preventing the overheating and deformation under direct sunlight.

Multi-component layers

PVC — serves as protective shell for MDF,
keeps out the moisture and protects from damage.
Akrilat — ensures durability and elasticity.
Flame retardants — substance that prevents burning.

Two-component glue

Full solidification of two-component polyurethane glue occurs only after 7 days. During this time the glue crystallizes. Thus, the coating forms the single structure with MDF panel.

MDF panel

Special high density MDF panels allow us to create artistic milling with precise small details. Such material is resistant to physical impact, temperature changes and high humidity.

The production process of our door panels